Client: Rent-A-Drum Namibia
Industry: Corporate
Service: Custom Product Design • CAD Modelling • Additive Manufacturing • Branding • Medium-Batch Production
Rent-A-Drum required distinctive gifts for stakeholders attending the Mining Expo. The gifts needed to reflect the company’s services instead of relying on generic promotional products.
Printhoek3D developed a miniature wheelie bin incorporating Rent-A-Drum’s branding and corporate colours. The product was designed as a recognisable display miniature rather than a functional waste container.
The geometry was created as a reusable digital asset specifically for Rent-A-Drum. This allows the company to request additional quantities or colour variations for future events without repeating the full development process.
Traditional manufacturing would require tooling and setup costs that are difficult to justify for customised medium quantities. Additive manufacturing made it practical to produce the miniature bins cost-effectively while maintaining consistent branding and appearance across the batch.
These wheelie bins do not include NFC tags and are separate from the earlier Rent-A-Drum NFC keychain project.
Rent-A-Drum received a customised corporate gift directly connected to its waste-management services. The reusable digital design makes future production and colour variations possible without restarting the project.
Client: Baierkraft Namibia
Industry: Mobility / Utility Vehicles
Service: Prototype Manufacturing • Additive Manufacturing • Assembly Support • Design Validation
Printhoek 3D was commissioned to manufacture and assemble large-format prototype components for Baierkraft Namibia’s ORYX 300 utility motorbike development.
The objective was not cosmetic presentation. The prototype components were produced to support validation before moving further into production decisions, tooling investment, or final manufacturing refinement.
At this stage, additive manufacturing allowed the design to be tested while it was still flexible. The parts supported geometry confirmation, assembly testing, review of ribs and wall thicknesses, and early identification of potential weaknesses before committing to more expensive production methods.
For a utility vehicle intended for heavy-duty use, the value of prototyping is risk reduction. Structural assumptions, joining features, and fitment details can be checked before the design is locked in.
This project shows how additive manufacturing supports product development before production decisions become expensive.
By manufacturing functional prototype components, Printhoek 3D helped Baierkraft Namibia validate geometry, test assembly behaviour, and identify design improvements before moving further into production.
Gino blends mechanical design expertise with sharp business and financial insight to keep Printhoek 3D operating at peak efficiency. From managing multi-printer farms to implementing real-time tracking systems, he ensures smooth workflows and scalable growth. His ability to connect engineering precision with strategic operations makes him a driving force behind the bureau’s expansion.
Gino Fourie
Head of Operations
Justin oversees workshop operations and ensures every print that leaves Printhoek 3D meets uncompromising quality standards. With years of hands-on expertise in additive manufacturing, inspection, and post-processing, he is dedicated to producing precise, reliable results. His eye for detail and commitment to excellence safeguard the bureau’s reputation for world-class precision.
Justin Rain Cole
Workshop & Quality Lead
Daniel is a mechatronic engineer with a strong background in programming, electronics, and product development. He has collaborated with Printhoek 3D on groundbreaking projects such as PET recycling systems and advanced prototyping solutions. Driven by curiosity and problem-solving, he brings research and innovation that turn ambitious ideas into practical technologies.
Daniel James Godfrey
Mechatronic Engineer & R&D Specialist
Whitney is an industrial designer redefining the intersection of creativity and advanced manufacturing. At Printhoek 3D, she bridges engineering precision and visual design, ensuring every product reflects both function and identity. Her expertise in digital fabrication and branding enhances the bureau’s capabilities, turning innovation into design that inspires.
Whitney Namwi Ntema
Industrial Designer & Branding Specialist
Client: Private Medical Case
Industry: Medical / Orthotics
Service: Orthotic Product Development • CAD Design • Additive Manufacturing • Multi-Material Assembly
Printhoek 3D developed a custom orthotic support designed around the functional requirements of long-term wear, pressure distribution, and user comfort.
The project was not only about producing a brace that could hold its shape. Orthotic failure often starts with discomfort, pressure concentration, poor contact surfaces, or a device that the user cannot wear consistently. For this reason, the design was developed as a modular system rather than a single rigid printed part.
The outer structure was designed to provide stability and support, while the inner TPU interface was used for flexibility, contact comfort, and improved adaptation to the user. Separating the structural and comfort functions allowed each part of the orthotic to perform its own job more effectively.
This approach allowed PH3D to create a more controlled orthotic solution by treating rigidity, flexibility, fit, and user contact as separate design requirements.
This project shows how additive manufacturing can improve orthotic design when comfort and wearability are treated as functional requirements, not afterthoughts.
By separating the rigid support structure from the flexible user-contact interface, Printhoek 3D created an orthotic solution that addressed both mechanical support and practical daily use.
Client: Solarcentury Africa
Industry: Renewable Energy / Corporate
Service: CAD Development • Additive Manufacturing • Custom Corporate Manufacturing • Finishing & Assembly
Printhoek 3D was commissioned to manufacture a custom recognition piece for Project Gerus, a renewable energy project involving multiple organisations and stakeholders.
The purpose of the piece was not mass production. It was to create a physical object that represented the collaboration behind a major energy investment project in Namibia. The design needed to look professional, carry multiple stakeholder identities clearly, and be manufactured as a clean, presentation-ready item.
PH3D used additive manufacturing to produce a short-run custom piece where detail, finish, alignment, and brand presentation mattered. The project required more than simply printing a shape. Each element had to be considered as part of the final object: visible logos, surface quality, readability, assembly, colour contrast, and overall presentation.
The final piece gave the client a tangible way to recognise the project and the organisations involved in bringing it together.
This project shows how additive manufacturing can support corporate and infrastructure projects where the value is not volume, but specificity.
By producing a custom physical representation of Project Gerus, Printhoek 3D helped turn a major renewable energy milestone into a tangible object that could be presented, kept, and associated with the organisations involved.
Client: Private Client
Industry: Automotive
Service: Reverse Engineering • CAD Development • Additive Manufacturing • Replacement Part Manufacturing
Printhoek 3D was commissioned to recreate custom snorkel bend components for a Land Rover where the required replacement geometry was not available as a standard part.
The project required a part that could do more than match the original shape visually. The bend needed to maintain the required airflow path, fit within the available vehicle clearance, and connect properly with the surrounding intake components.
PH3D worked from the required fitment and geometry constraints to develop a printable replacement part. The design process focused on connection interfaces, wall thickness, bend geometry, clearance, and functional use within an automotive environment.
The final parts were manufactured in nylon carbon fibre, selected for strength, rigidity, and suitability for demanding functional use.
This project shows how additive manufacturing can support functional automotive replacement parts when standard components are unavailable or unsuitable.
By designing and manufacturing the snorkel bend locally, Printhoek 3D helped the client restore a functional intake connection without relying on uncertain spare-part availability or custom imported components.
Client: Max Pieper
Industry: Product Development / Recreational Equipment
Service: Reverse Engineering • CAD Development • Prototype Manufacturing • Additive Manufacturing
Printhoek 3D was commissioned to recreate a fishing lure originally sourced from Japan after the part became difficult to find or no longer readily available.
The project required more than a visual copy. The lure’s geometry affected how it moved through water, so the design had to preserve the proportions, body profile, and functional features that contributed to its fish-like movement.
PH3D worked from the original lure as a reference and rebuilt the geometry digitally for prototype manufacturing. The prototype allowed the client to test the concept and use the printed part as part of the development process for the final lure material.
The result was a locally recreated prototype that allowed the client to continue testing and developing a lure design that would otherwise have been difficult to replace.
This project shows how reverse engineering can support product development when the original item is unavailable but its performance depends on specific geometry.
By recreating the lure as a functional prototype, Printhoek 3D helped the client test and continue developing a design where shape, movement, and material behaviour all mattered.
Client: Confidential
Industry: Interior / Custom Display Fabrication
Service: Large-Format Additive Manufacturing • Sculptural Fabrication • Assembly Planning • Finishing Support
Printhoek 3D was commissioned to fabricate a large-format giraffe sculpture for an interior installation.
The project required translating a complex sculptural form into a physically stable, manufacturable object at scale. At this size, small decisions become critical. Wall thickness, segmentation, internal structure, joint alignment, handling, and finishing strategy all affect whether the final piece can be produced, assembled, moved, and installed successfully.
PH3D planned the sculpture as a segmented fabrication rather than a single printed object. Each section had to support the final build, align correctly during assembly, and preserve surface continuity across visible joins.
The real test came after fabrication. Once installed, the sculpture had to hold its presence, integrity, and visual intent in the environment it was designed for.
This project shows how additive manufacturing can support custom sculptural and interior display work when scale, assembly, and installation are planned properly.
By resolving the sculpture for fabrication before printing began, Printhoek 3D helped turn a complex digital form into a physical installation that could be assembled, finished, and placed in its final environment.
Client: Rent-A-Drum
Industry: Corporate gifts
Service: Custom Product Design • CAD Modelling • Additive Manufacturing • Branding • Medium-Batch Production
Rent-A-Drum wanted to present specialised gifts to stakeholders attending the Mining Expo. The products needed to be more relevant to the company’s operations than conventional promotional merchandise.
Printhoek3D developed a miniature skip container based on the equipment associated with Rent-A-Drum’s refuse-removal services. The geometry, colours and branding were incorporated into a compact physical model that remained immediately recognisable as a Rent-A-Drum product.
The model was developed as a custom digital asset for the client. This allows Rent-A-Drum to request additional units for future events without repeating the complete design process.
Producing customised products through conventional manufacturing would normally involve tooling and setup costs that are difficult to justify for limited quantities. Additive manufacturing allowed the skip containers to be produced cost-effectively at a medium volume, while retaining the client-specific branding and colour scheme.
The project provided Rent-A-Drum with a distinctive corporate gift that directly represented its refuse-removal services. The digital design can be reproduced for future events, allowing additional batches to be manufactured without restarting development.
Client: Private Client
Industry: Automotive
Service: 3D Scanning • Reverse Engineering • CAD Reconstruction • Additive Manufacturing
Printhoek 3D was commissioned to recreate an automotive indicator lens assembly after the original replacement part was no longer readily available.
The part required more than a visual copy. The replacement needed to maintain the outer lens shape, internal orange diffuser section, mounting points, clip positions, clearances, and fit within the original light housing.
PH3D reconstructed the component as a two-part assembly, separating the clear outer section from the orange internal section. This allowed the replacement to preserve the visual function of the original lens while keeping the internal geometry required for mounting and alignment.
Each section was manufactured and test-fitted to confirm that the parts seated correctly, aligned with each other, and could function within the existing vehicle assembly.
This project shows how reverse engineering can restore automotive lighting components when original replacement parts are no longer available.
By recreating the indicator lens as a fitted two-part assembly, Printhoek 3D helped provide a local replacement pathway while preserving the original mounting, alignment, and visual function of the component.
Client: Private Client
Industry: Automotive
Service: Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Prototype Manufacturing • Functional Testing
Printhoek 3D was commissioned to recreate an obsolete brake light lens after the original replacement part was no longer readily available.
The project required more than copying the visible outer shape. The lens had to fit into the existing light housing, align with the original mounting points, hold the internal components correctly, and allow light to distribute as intended when powered.
PH3D rebuilt the lens geometry in CAD, preserving the critical features that controlled fit and function. This included the outer shell, internal diffuser geometry, clip positions, mounting clearances, and engagement points.
The replacement was manufactured as separate sections so each feature could perform its role correctly. The parts were printed, test-fitted, adjusted, and checked under power to confirm fit, alignment, and light performance.
This project shows that reverse engineering an automotive light component is not only about reproducing the shape.
By preserving the mounting geometry, internal diffuser features, and light performance requirements, Printhoek 3D produced a functional replacement lens that allowed the original brake light assembly to remain in use.
Client: Rage Hobbies Namibia
Industry: Automotive & RC Engineering
Service: 3D Scanning • Reverse Engineering • Mechanical Design • Additive Manufacturing
Rage Hobbies Namibia wanted to fit a larger battery to a Losi 1/6 Super Baja Rey 2.0 4WD Brushless Desert Truck to increase its operating time.
Printhoek3D was tasked with modifying the existing battery case so that it could accommodate the larger battery. The surrounding chassis geometry was captured through 3D scanning and used as the reference for the redesign.
The modified case had to provide sufficient internal space while maintaining the required clearances around the chassis, suspension, electronics and mounting interfaces.
Changing the battery case also affected adjacent components. Longer dust panels were developed to suit the modified case, while suspension lift plates were designed and manufactured through additive manufacturing.
The complete assembly went through several design iterations before the battery case and supporting components achieved the required fit.
The completed battery-case modification allowed the client to fit a larger battery and increase the vehicle’s operating time.
By redesigning the case and the components affected by its increased size, Printhoek3D delivered a modification that functioned as part of the existing vehicle rather than as an isolated replacement.
The project shows how changing one enclosure can create a chain of dimensional and mechanical requirements throughout the surrounding assembly.
Client: Confidential
Industry: Automotive Restoration
Service: 3D Scanning • Reverse Engineering • CAD Modelling • Additive Manufacturing
A client required a replacement for an obsolete vehicle interior trim panel that could no longer be sourced from scrapyards or overseas suppliers.
The original component was damaged, but one side of its geometry remained intact. Instead of estimating the missing features from the fractured section, Printhoek3D captured the surviving geometry and used it as the reference for reconstruction.
The complete side was digitally mirrored and reverse engineered to recreate the missing contours, mounting features and overall appearance of the original panel.
Functional prototypes were manufactured and checked against the original component. Following fitment validation, a final replacement was produced for installation.
The completed replacement restored the function of an interior component that was no longer supported by available spare-part inventory.
Using the intact side as the design reference removed unnecessary estimation and allowed the missing geometry to be reconstructed from the vehicle’s original engineering.
The project demonstrates how 3D scanning, digital mirroring and additive manufacturing can extend the usable life of a vehicle when conventional replacement channels have been exhausted.
Client: Confidential
Industry: Automotive & Trailer Fabrication
Service: Mechanical Design • Product Development • Retrofit Design • Additive Manufacturing
A client manufacturing a custom trailer needed to install a commercially available latch mechanism through one of its panels. However, the trailer panel was too thin for the mechanism to fit and operate as intended.
The purchased latch needed to remain on the outside of the trailer, while part of the supporting assembly had to sit against the inside surface. This created a gap between the latch, panel and internal operating mechanism.
Printhoek3D developed a retrofit adapter assembly around the existing latch and panel geometry. The solution included a riser that positioned the lever at the required height and a second adapter that transferred its movement to the latch mechanism on the opposite side.
The components were digitally modelled as part of the complete assembly to verify their positions, clearances and interaction before manufacturing. The final adapters were then 3D printed and assembled with the purchased latch hardware.
The completed adapter assembly allowed the purchased latch to be installed on the custom trailer despite the panel being too thin for a direct installation.
By controlling the spacing and transferring movement between both sides of the panel, the retrofit maintained the latch’s intended mechanical operation without requiring the client to replace or substantially modify the purchased mechanism.
The project demonstrates how custom additive-manufactured adapters can resolve interface problems between standard hardware and non-standard fabricated structures.
Client: Confidential
Industry: Agriculture & Equipment Manufacturing
Service: Product Development • Additive Manufacturing • Material Evaluation • Small-Batch Production
An agricultural operation required replacement rollers for carts operating along its harvesting line. The existing rollers were imported from Europe, creating dependence on an international supply chain for replacement components.
The project was undertaken to determine whether additive manufacturing could provide a viable method of producing the rollers locally and on demand.
The first iteration was manufactured in ABS, but operational testing showed that it did not provide the performance required for the application.
The material was subsequently changed to carbon-fibre-reinforced ABS, and the components were optimised for additive manufacturing. Bearings were fitted at both ends before a batch was produced for operational use.
The ABS-CF rollers are currently in service and have performed well during the initial operating period.
Long-term performance and production economics are still being evaluated. However, the project has already demonstrated that the component can be manufactured locally instead of remaining entirely dependent on European suppliers.
The completed digital-manufacturing process also creates the possibility of producing additional rollers when required rather than maintaining imported replacement stock.
Client: Confidential
Industry: Agriculture & Product Development
Service: Measurement • 3D Scanning • Mechanical Design • Prototyping • Additive Manufacturing
A farming operation was experiencing inconsistent soil penetration during seed placement and required a roller that could produce repeatable impressions across its existing seed beds.
The supplied seed bed was used as the physical reference. Its spacing and geometry were measured and translated into a roller capable of travelling across the full width of the bed without interfering with the gaps between planting positions.
The first prototype matched the required spacing, but physical testing showed that its features did not penetrate the soil consistently enough.
Instead of redesigning the entire tool, the ends of the roller features were modified with sharper geometry. This improved penetration while maintaining the spacing established by the original seed bed.
The revised design worked. The final tool combined 3D-printed components with bearings and a steel rod to create a complete rotating assembly.
The completed seed-bed roller now produces more consistent soil impressions for seed placement.
Following the unsuccessful first test, the targeted geometry change provided the required penetration without altering the established spacing.
The client is now using the revised roller to prepare seed beds more consistently, supporting a more controlled seedling-production process.
Client: Gondwana Namibia2Go
Industry: Tourism / Fleet Operations
Service: CAD Preparation • Additive Manufacturing • Short-Run Production • Finishing & Assembly
Printhoek 3D was commissioned to manufacture a set of custom vehicle identification tags for Gondwana Namibia2Go.
The project required more than producing one branded item. The client needed a repeatable batch of tags across multiple vehicle types, with consistent sizing, clear vehicle identification, clean branding, and reliable colour separation.
PH3D prepared the digital files for production, managed the batch manufacturing process, and produced the tags using additive manufacturing. The workflow focused on repeatability, colour accuracy, logo readability, and consistent finishing across the full order.
Because the tags were linked to active fleet use, the value was in clarity and consistency rather than decoration alone.
This project shows how additive manufacturing can support businesses that need custom physical assets in controlled batches.
By producing the vehicle tags locally, Printhoek 3D helped the client create a clear, consistent identification system for fleet use without relying on mass-produced or generic off-the-shelf options.
Client: Rent-A-Drum
Industry: Waste Management & Mining Services
Service: Custom Product Design • Additive Manufacturing • Branding • Medium-Batch Production
Rent-A-Drum required specialised gifts for stakeholders attending the Mining Expo. Rather than using conventional promotional merchandise, the company wanted the gifts to represent its refuse-removal services and equipment.
Printhoek3D developed a custom miniature skip truck featuring Rent-A-Drum’s branding. The model incorporates the truck cab, wheels, skip-loading structure and removable-waste-container geometry as a detailed, recognisable representation of the company’s operations.
The truck was designed as a digital asset specifically for Rent-A-Drum. This means the design can be manufactured again for future events or stakeholder requirements without restarting the development process.
Traditional manufacturing could produce a similar item, but tooling and setup costs would be difficult to justify at the required quantities. Additive manufacturing made customised medium-volume production commercially practical while allowing the branding, colours and equipment details to remain specific to the client.
The miniature skip truck forms part of a wider collection of branded Rent-A-Drum products, including wheelie bins and additional models currently under development.
The project gave Rent-A-Drum a distinctive stakeholder gift directly connected to its services and recent expansion into the mining industry. Additive manufacturing enabled the company to commission customised branded products in practical quantities while retaining the digital assets for future production.
Romar is a mechanical engineer and entrepreneur driving Industry 4.0 in Namibia. He founded Printhoek 3D to pioneer advanced additive manufacturing and has over a decade of experience in 3D printing, scanning, and mechanical design. His mission is to push the boundaries of what’s possible, transforming complex engineering challenges into future-ready solutions
Rodolfo Marcial (Romar) Rañola Quitasol
Founder & CEO