Our Automotive Portfolio

Passionate about cars? So are we! At Printhoek 3D, we embrace automotive innovation through 3D printing. Whether it's crafting custom parts, recreating vintage components, or pioneering futuristic designs, we bridge the gap between imagination and reality in the automotive industry. Our gallery showcases a selection of our work, highlighting our precision, creativity, and commitment to excellence.

Turning Automotive Visions Into Reality

Lighting & Exterior Components

MUSTANG SIDE SCOOP

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AMAROK SPOILER

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BRAKE LIGHT LENS

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INDICATOR LENS

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Interior & Instrumentation

JEEP ODOMETER

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AMAROK ADOMETER

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IGNITION SWITCH

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Interior Trim Panel

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Functional Components & Custom Builds

Baierkraft ORYX 300

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Land Rover Snorkel Bend

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Refrigerant Tank

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Losi Battery Case
Modification

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Trailer Latch Adapter

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Untitled design (8)

Ready to Drive Your Project Forward?

If you share our passion for automotive excellence and are considering our 3D printing expertise for your next project, we’re here to help. From concept development to final production, we’ll align our services with your unique vision, ensuring seamless collaboration and satisfaction. Reach out to us to discuss your automotive needs and discover how Printhoek 3D can accelerate your journey from idea to ignition.

Contact Us at info@printhoek3d.com, Call Us at 081 2898 147 or click on the link below to fill in Contact Form. 

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Mustang Scoop - Preserving Automotive Heritage

Client: Private Collector
Industry: Automotive Restoration
Service: Reverse Engineering • 3D Scanning • Digital Archiving

Project Overview

Printhoek 3D was tasked with recreating a classic Mustang A-Side Scoop a part that’s no longer in production and virtually unobtainable in Namibia. Using reverse engineering techniques, our team scanned and digitally reconstructed the existing side scoop to reproduce its mirror image and restore the vehicle’s complete symmetry.

This approach eliminates the need for lengthy international sourcing, allowing restorers and collectors to reproduce discontinued components locally, accurately, and on demand.

Highlights

  • 3D Scanning & Reverse Engineering of the original scoop

  • Digital Mirroring to recreate the missing opposite side

  • High-precision 3D Printing for prototype and final fitment

  • On-Demand Reproduction through a secure digital parts library

Impact

This project highlights how digital manufacturing empowers local car restorers to preserve automotive heritage. By converting physical parts into reusable 3D data, clients can now maintain their own digital component libraries, ensuring future accessibility without storage or import delays.

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Ricky’s Custom Cars - Airmarok Custom Spoiler

Client: Ricky’s Custom Cars
Industry: Automotive Customization & Performance Design
Service: 3D Scanning • Product Design • Additive Manufacturing

Project Overview

In collaboration with Ricky’s Custom Cars, Printhoek 3D developed a custom spoiler for a modified Volkswagen Amarok, nicknamed the “Airmarok” for its air-lift adjustable suspension system.

The project aimed to blend performance styling with precision engineering, resulting in a feature piece that ultimately helped the vehicle win “Best Car Amarok VW Division.”

Working from a combination of client-supplied reference images and an initial handmade mock-up, our team conducted an on-site 3D scan of the Amarok’s rear section to capture exact dimensions and curvature. Using that data, we designed and fabricated a custom aerodynamic spoiler that seamlessly fit the vehicle’s profile while maintaining the aesthetic intent of the owner’s concept.

Highlights

  • Full 3D scanning of Amarok rear body for precision fitment

  • Custom aerodynamic design derived from visual references and mock-ups

  • Enhanced aesthetics and performance appearance

  • Result: Award-winning build at VW Amarok Division competition

Impact

This project reflects Printhoek 3D’s role in automotive innovation, merging creativity with precision engineering.
By transforming conceptual ideas into tangible, performance-inspired components, we helped Ricky’s Custom Cars push the boundaries of automotive customization and drive home with a show-winning build.

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Brake Light Lens - From Obsolete Part to Functional Replacement

Client: Private Client
Industry: Automotive
Service: Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Prototype Manufacturing • Functional Testing

Project Overview

Printhoek 3D was commissioned to recreate an obsolete brake light lens after the original replacement part was no longer readily available.

The project required more than copying the visible outer shape. The lens had to fit into the existing light housing, align with the original mounting points, hold the internal components correctly, and allow light to distribute as intended when powered.

PH3D rebuilt the lens geometry in CAD, preserving the critical features that controlled fit and function. This included the outer shell, internal diffuser geometry, clip positions, mounting clearances, and engagement points.

The replacement was manufactured as separate sections so each feature could perform its role correctly. The parts were printed, test-fitted, adjusted, and checked under power to confirm fit, alignment, and light performance.

Highlights

  • Reverse engineering of an obsolete automotive brake light lens
  • CAD reconstruction of the outer lens and internal geometry
  • Mounting points, clip positions, and clearances preserved
  • Internal diffuser geometry considered for light distribution
  • Separate printed sections used for fit and function
  • Test-fitted and checked under power
  • Replacement designed for function, not only appearance

Impact

This project shows that reverse engineering an automotive light component is not only about reproducing the shape.

By preserving the mounting geometry, internal diffuser features, and light performance requirements, Printhoek 3D produced a functional replacement lens that allowed the original brake light assembly to remain in use.

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Indicator Lens Assembly - Reverse Engineered Two-Part Replacement

Client: Private Client
Industry: Automotive
Service: 3D Scanning • Reverse Engineering • CAD Reconstruction • Additive Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate an automotive indicator lens assembly after the original replacement part was no longer readily available.

The part required more than a visual copy. The replacement needed to maintain the outer lens shape, internal orange diffuser section, mounting points, clip positions, clearances, and fit within the original light housing.

PH3D reconstructed the component as a two-part assembly, separating the clear outer section from the orange internal section. This allowed the replacement to preserve the visual function of the original lens while keeping the internal geometry required for mounting and alignment.

Each section was manufactured and test-fitted to confirm that the parts seated correctly, aligned with each other, and could function within the existing vehicle assembly.

Highlights

  • Reverse engineering of an obsolete automotive indicator lens assembly
  • Two-part replacement with clear and orange printed sections
  • CAD reconstruction of mounting points, clips, and internal geometry
  • Designed to fit within the existing light housing
  • Additive manufacturing used for low-volume replacement production
  • Test-fitted to confirm alignment and assembly behaviour

Impact

This project shows how reverse engineering can restore automotive lighting components when original replacement parts are no longer available.

By recreating the indicator lens as a fitted two-part assembly, Printhoek 3D helped provide a local replacement pathway while preserving the original mounting, alignment, and visual function of the component.

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Mad Tuning - Jeep Digital Odometer Retrofit

Client: Mad Tuning
Industry: Automotive Customization & Electronics Integration
Service: 3D Scanning • Reverse Engineering • Product Design  • Retro Fitting

Project Overview

In collaboration with Mad Tuning, Printhoek 3D was commissioned to retrofit a Jeep dashboard by replacing its traditional analog odometer with a modern digital LCD display. The project aimed to modernize the interior aesthetics while maintaining the rugged visual identity of the Jeep brand.

Our team 3D-scanned the existing odometer housing to capture exact dimensions and reverse-engineered the mounting structure for a seamless fit. The replacement LCD module was precisely modelled and digitally integrated into the original frame using advanced CAD techniques and Boolean surface adjustments.

Due to build volume limitations at the time, the redesigned assembly was printed in two interlocking parts, later joined to form a unified, factory-style enclosure that preserved both the original design and mechanical fit.

Highlights

  • 3D scanning and reverse engineering of Jeep analog odometer housing

  • Custom CAD integration of modern LCD screen

  • Refined mechanical design preserving original dashboard layout

  • Seamless old-to-new technology integration for a professional retrofit

Impact

The Jeep Digital Odometer Retrofit showcases how reverse engineering, custom mechanical design and additive manufacturing can blend legacy vehicle craftsmanship with modern technology.
By reimagining the odometer cluster using custom design and 3D printing, Printhoek 3D and Mad Tuning delivered a result that bridges classic durability with contemporary innovation proving that modernization doesn’t have to compromise identity.

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Ricky’s Custom Cars - Custom Dash Integration

Client: Ricky’s Custom Cars
Industry: Automotive Customization & Restoration
Service: 3D Scanning • Product Design • Custom Part Fabrication

Project Overview

For this project, Printhoek 3D collaborated with Ricky’s Custom Cars, a Namibian automotive customization specialist, to design a bespoke housing for a modified odometer cluster in a Volkswagen Amarok.

The client had installed a non-standard odometers that extended beyond the dashboard surface. To achieve a clean, factory-fit appearance while maintaining the unique custom setup, our team conducted a 3D scan of the dashboard console behind the steering wheel and used that data to design a precision-fit cover and housing.

The new component not only concealed the protruding gauges but also complemented the vehicle’s aesthetic blending custom craftsmanship with OEM-level refinement.

Highlights

  • 3D scanning of dashboard geometry for perfect fitment

  • Custom housing design for non-standard odometers

  • High-accuracy 3D printing with durable polymer finish

  • Enhanced visual integration maintaining OEM-like quality

  • Functional and aesthetic upgrade to existing dashboard layout

Impact

Through this project, Printhoek 3D demonstrated how additive manufacturing and design engineering can elevate automotive customization delivering seamless integration between aftermarket modifications and professional-grade design.
The result: a functional, visually cohesive dashboard upgrade that retains the Amarok’s factory elegance while highlighting the client’s custom craftsmanship.

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Ignition Switch Component - Precision Restoration Through Metal 3D Printing

Client: Confidential (Automotive Supplier)
Industry: Automotive & Mechanical Engineering
Service: 3D Scanning • Reverse Engineering • Metal Additive Manufacturing

Project Overview

Printhoek 3D was approached to restore a damaged ignition switch component that formed part of a larger automotive subassembly. The manufacturer quoted an extravagant amount for a complete replacement assembly unit despite the fact that only one small internal part had failed within the assembly.

To reduce costs and downtime, our team performed 3D scanning on the broken component, carefully reconstructing the geometry after reassembly with adhesive for scanning. The model was then reverse-engineered and optimized for metal 3D printing.

Since Namibia currently lacks local Direct Metal Laser Sintering (DMLS) infrastructure, the digital files were sent to one of our international manufacturing partners for production. Two versions were created one in stainless steel and another in titanium each precisely dimensioned to match the original component’s tolerances.

Highlights

  • 3D scanning and reverse engineering of broken ignition switch

  • Manufactured in stainless steel and titanium via DMLS technology

  • Collaborative production with international additive partners

  • Significant cost reduction versus full assembly replacement

Impact

This project showcases how digital reverse engineering and metal additive manufacturing can offer practical, cost-efficient solutions in the automotive and mechanical sectors.
By restoring functionality through targeted replacement rather than full-unit substitution, Printhoek 3D helped clients save thousands of dollars.

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Obsolete Interior Trim Panel - Reconstructing Missing Geometry

Client: Confidential
Industry: Automotive Restoration
Service: 3D Scanning • Reverse Engineering • CAD Modelling • Additive Manufacturing

Project Overview

A client required a replacement for an obsolete vehicle interior trim panel that could no longer be sourced from scrapyards or overseas suppliers.

The original component was damaged, but one side of its geometry remained intact. Instead of estimating the missing features from the fractured section, Printhoek3D captured the surviving geometry and used it as the reference for reconstruction.

The complete side was digitally mirrored and reverse engineered to recreate the missing contours, mounting features and overall appearance of the original panel.

Functional prototypes were manufactured and checked against the original component. Following fitment validation, a final replacement was produced for installation.

Highlights

  • Obsolete component unavailable locally and internationally
  • Surviving geometry captured from the original panel
  • Intact side mirrored to reconstruct the damaged section
  • Original contours and mounting features preserved
  • Replacement geometry developed through reverse engineering
  • Functional prototypes produced for evaluation
  • Fit validated against the original component
  • Final replacement manufactured locally

Impact

The completed replacement restored the function of an interior component that was no longer supported by available spare-part inventory.

Using the intact side as the design reference removed unnecessary estimation and allowed the missing geometry to be reconstructed from the vehicle’s original engineering.

The project demonstrates how 3D scanning, digital mirroring and additive manufacturing can extend the usable life of a vehicle when conventional replacement channels have been exhausted.

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Baierkraft ORYX 300 Prototype Components - Functional Validation Before Tooling

Client: Baierkraft Namibia
Industry: Mobility / Utility Vehicles
Service: Prototype Manufacturing • Additive Manufacturing • Assembly Support • Design Validation

Project Overview

Printhoek 3D was commissioned to manufacture and assemble large-format prototype components for Baierkraft Namibia’s ORYX 300 utility motorbike development.

The objective was not cosmetic presentation. The prototype components were produced to support validation before moving further into production decisions, tooling investment, or final manufacturing refinement.

At this stage, additive manufacturing allowed the design to be tested while it was still flexible. The parts supported geometry confirmation, assembly testing, review of ribs and wall thicknesses, and early identification of potential weaknesses before committing to more expensive production methods.

For a utility vehicle intended for heavy-duty use, the value of prototyping is risk reduction. Structural assumptions, joining features, and fitment details can be checked before the design is locked in.

Highlights

  • Large-format prototype components for Baierkraft ORYX 300 development
  • Additive manufacturing used before tooling commitment
  • Assembly testing of ribs, wall thicknesses, and joining features
  • Geometry confirmation before production refinement
  • Prototype components used to support structural review
  • Design adjustments made while the concept was still flexible
  • Risk reduction before mass-production investment

Impact

This project shows how additive manufacturing supports product development before production decisions become expensive.

By manufacturing functional prototype components, Printhoek 3D helped Baierkraft Namibia validate geometry, test assembly behaviour, and identify design improvements before moving further into production.

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Land Rover Snorkel Bend - Functional Air Intake Replacement Component

Client: Private Client
Industry: Automotive
Service: Reverse Engineering • CAD Development • Additive Manufacturing • Replacement Part Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate custom snorkel bend components for a Land Rover where the required replacement geometry was not available as a standard part.

The project required a part that could do more than match the original shape visually. The bend needed to maintain the required airflow path, fit within the available vehicle clearance, and connect properly with the surrounding intake components.

PH3D worked from the required fitment and geometry constraints to develop a printable replacement part. The design process focused on connection interfaces, wall thickness, bend geometry, clearance, and functional use within an automotive environment.

The final parts were manufactured in nylon carbon fibre, selected for strength, rigidity, and suitability for demanding functional use.

 

Highlights

  • Custom snorkel bend component for automotive air intake use
  • CAD development based on fitment and airflow path requirements
  • Design focused on connection interfaces, clearance, and wall thickness
  • Manufactured in nylon carbon fibre for functional strength
  • Additive manufacturing used for low-volume replacement production
  • Local solution for a difficult-to-source vehicle component

Impact

This project shows how additive manufacturing can support functional automotive replacement parts when standard components are unavailable or unsuitable.

By designing and manufacturing the snorkel bend locally, Printhoek 3D helped the client restore a functional intake connection without relying on uncertain spare-part availability or custom imported components.

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Reverse Engineered Refrigerant Tank - Discontinued Nissan Bakkie Component

Client: Private Client
Industry: Automotive
Service: Metrology-Grade 3D Scanning • Reverse Engineering • CAD Reconstruction • Additive Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate a discontinued refrigerant tank for an older Nissan bakkie after the original component could no longer be sourced.

The supplied part was damaged and incomplete, which meant the replacement could not be produced by simply copying the existing geometry. The remaining structure had to be captured, interpreted, and rebuilt around the original functional requirements of the part.

Using metrology-grade 3D scanning, PH3D captured the surviving geometry and used the scan data as the basis for CAD reconstruction. Missing and degraded areas were rebuilt with attention to the part’s mounting points, connection interfaces, internal capacity, external clearance, and fitment within the vehicle.

The final replacement was manufactured in nylon carbon fibre, selected for its strength, durability, and suitability for functional automotive use. The client also planned to apply an epoxy coating to improve sealing and long-term resistance.

 

Highlights

  • 3D scanning of a damaged and incomplete original component
  • Reverse engineering of discontinued automotive geometry
  • CAD reconstruction of missing and degraded features
  • Design decisions based on fitment, mounting points, interfaces, and vehicle clearance
  • Manufactured in nylon carbon fibre for functional use
  • Local replacement pathway for an unavailable spare part

Impact

This project shows how reverse engineering can be used when replacement parts are discontinued, damaged, or unavailable through normal supply channels.

By working from the remaining physical part and rebuilding the missing geometry digitally, Printhoek 3D helped the client move from an unusable original component to a locally manufactured replacement designed around the original fit and function.

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Losi Battery Case Modification - Accommodating a Larger Battery

Client: Rage Hobbies Namibia
Industry: Automotive & RC Engineering
Service: 3D Scanning • Reverse Engineering • Mechanical Design • Additive Manufacturing

Project Overview

Rage Hobbies Namibia wanted to fit a larger battery to a Losi 1/6 Super Baja Rey 2.0 4WD Brushless Desert Truck to increase its operating time.

Printhoek3D was tasked with modifying the existing battery case so that it could accommodate the larger battery. The surrounding chassis geometry was captured through 3D scanning and used as the reference for the redesign.

The modified case had to provide sufficient internal space while maintaining the required clearances around the chassis, suspension, electronics and mounting interfaces.

Changing the battery case also affected adjacent components. Longer dust panels were developed to suit the modified case, while suspension lift plates were designed and manufactured through additive manufacturing.

The complete assembly went through several design iterations before the battery case and supporting components achieved the required fit.

Highlights

  • Existing battery case modified to accommodate a larger battery
  • Vehicle geometry captured through 3D scanning
  • Clearances maintained around the chassis, suspension and electronics
  • Original mounting interfaces considered during the redesign
  • Dust panels extended to suit the modified battery case
  • Suspension lift plates designed and additively manufactured
  • Multiple iterations completed to achieve final fitment
  • Modification evaluated as part of the complete vehicle assembly

Impact

The completed battery-case modification allowed the client to fit a larger battery and increase the vehicle’s operating time.

By redesigning the case and the components affected by its increased size, Printhoek3D delivered a modification that functioned as part of the existing vehicle rather than as an isolated replacement.

The project shows how changing one enclosure can create a chain of dimensional and mechanical requirements throughout the surrounding assembly.

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Custom Trailer Latch Adapter - Retrofitting a Purchased Mechanism

 

Client: Confidential
Industry: Automotive & Trailer Fabrication
Service: Mechanical Design • Product Development • Retrofit Design • Additive Manufacturing

Project Overview

A client manufacturing a custom trailer needed to install a commercially available latch mechanism through one of its panels. However, the trailer panel was too thin for the mechanism to fit and operate as intended.

The purchased latch needed to remain on the outside of the trailer, while part of the supporting assembly had to sit against the inside surface. This created a gap between the latch, panel and internal operating mechanism.

Printhoek3D developed a retrofit adapter assembly around the existing latch and panel geometry. The solution included a riser that positioned the lever at the required height and a second adapter that transferred its movement to the latch mechanism on the opposite side.

The components were digitally modelled as part of the complete assembly to verify their positions, clearances and interaction before manufacturing. The final adapters were then 3D printed and assembled with the purchased latch hardware.

Highlights

  • Retrofit solution developed for a custom trailer
  • Purchased latch mechanism retained
  • Adapter designed around a thin trailer panel
  • Internal and external components aligned across the panel
  • Riser adapter positioned the operating lever correctly
  • Second adapter preserved movement between the lever and latch
  • Complete mechanism evaluated digitally before manufacturing
  • Printed components integrated with conventional metal hardware

Impact

The completed adapter assembly allowed the purchased latch to be installed on the custom trailer despite the panel being too thin for a direct installation.

By controlling the spacing and transferring movement between both sides of the panel, the retrofit maintained the latch’s intended mechanical operation without requiring the client to replace or substantially modify the purchased mechanism.

The project demonstrates how custom additive-manufactured adapters can resolve interface problems between standard hardware and non-standard fabricated structures.

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Containerized Incinerator Scale Model - Technical Concept Communication

Client: Namibia Medical Engineering
Industry: Industrial / Medical Waste Management
Service: LiDAR Scanning • CAD Development • Scale Model Design • Additive Manufacturing

Project Overview

Printhoek 3D was commissioned by Namibia Medical Engineering to create a physical scale model of a proposed containerized incinerator system for presentation at Mining Expo.

The project was not a simple display model. The client needed a physical representation of an evolving technical concept that could be reviewed, understood, and presented before full-scale deployment. This required the model to remain connected to the real system while still being practical to manufacture at scale-model size.

Using a combination of manual measurements, LiDAR scan data, CAD development, and additive manufacturing, PH3D translated the concept into a physical model that could communicate layout, structure, and system intent clearly to stakeholders.

The final model allowed the proposed containerized incinerator system to be presented in a way that drawings and digital references alone could not achieve.

Highlights

  • Scale model of a proposed containerized incinerator system
  • Combination of manual measurements and LiDAR scan data
  • CAD development for physical model production
  • Additive manufacturing of detailed model components
  • Technical communication tool for Mining Expo presentation
  • Physical model used to support stakeholder understanding and review

Impact

This project shows how physical models can support industrial decision-making before a full-scale system is built.

By converting an evolving technical concept into a tangible model, Printhoek 3D helped Namibia Medical Engineering communicate the system more clearly, support stakeholder discussions, and present the project with greater confidence at Mining Expo.

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Large-Format Giraffe Sculpture - Fabricated for Assembly and Installation

Client: Confidential
Industry: Interior / Custom Display Fabrication
Service: Large-Format Additive Manufacturing • Sculptural Fabrication • Assembly Planning • Finishing Support

Project Overview

Printhoek 3D was commissioned to fabricate a large-format giraffe sculpture for an interior installation.

The project required translating a complex sculptural form into a physically stable, manufacturable object at scale. At this size, small decisions become critical. Wall thickness, segmentation, internal structure, joint alignment, handling, and finishing strategy all affect whether the final piece can be produced, assembled, moved, and installed successfully.

PH3D planned the sculpture as a segmented fabrication rather than a single printed object. Each section had to support the final build, align correctly during assembly, and preserve surface continuity across visible joins.

The real test came after fabrication. Once installed, the sculpture had to hold its presence, integrity, and visual intent in the environment it was designed for.

Highlights

  • Large-format sculptural fabrication
  • Complex form prepared for manufacturable segmentation
  • Internal support and wall thickness considered from the start
  • Joint alignment planned for assembly and finishing
  • Surface continuity maintained across assembled sections
  • Fabricated for handling, installation, and long-term display
  • Additive manufacturing used to produce a custom installation piece at scale

Impact

This project shows how additive manufacturing can support custom sculptural and interior display work when scale, assembly, and installation are planned properly.

By resolving the sculpture for fabrication before printing began, Printhoek 3D helped turn a complex digital form into a physical installation that could be assembled, finished, and placed in its final environment.

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Gino Fourie

Gino blends mechanical design expertise with sharp business and financial insight to keep Printhoek 3D operating at peak efficiency. From managing multi-printer farms to implementing real-time tracking systems, he ensures smooth workflows and scalable growth. His ability to connect engineering precision with strategic operations makes him a driving force behind the bureau’s expansion.

Gino Fourie

Head of Operations

Justin Cole

Justin oversees workshop operations and ensures every print that leaves Printhoek 3D meets uncompromising quality standards. With years of hands-on expertise in additive manufacturing, inspection, and post-processing, he is dedicated to producing precise, reliable results. His eye for detail and commitment to excellence safeguard the bureau’s reputation for world-class precision.

Justin Rain Cole

Workshop & Quality Lead

Daniel Godfrey

Daniel is a mechatronic engineer with a strong background in programming, electronics, and product development. He has collaborated with Printhoek 3D on groundbreaking projects such as PET recycling systems and advanced prototyping solutions. Driven by curiosity and problem-solving, he brings research and innovation that turn ambitious ideas into practical technologies.

Daniel James Godfrey

Mechatronic Engineer & R&D Specialist

Whitney Namwi Ntema

Whitney is an industrial designer redefining the intersection of creativity and advanced manufacturing. At Printhoek 3D, she bridges engineering precision and visual design, ensuring every product reflects both function and identity. Her expertise in digital fabrication and branding enhances the bureau’s capabilities, turning innovation into design that inspires.

Whitney Namwi Ntema

Industrial Designer & Branding Specialist

Modular Orthotic Support - Rigid Shell with Flexible TPU Interface

Client: Private Medical Case
Industry: Medical / Orthotics
Service: Orthotic Product Development • CAD Design • Additive Manufacturing • Multi-Material Assembly

Project Overview

Printhoek 3D developed a custom orthotic support designed around the functional requirements of long-term wear, pressure distribution, and user comfort.

The project was not only about producing a brace that could hold its shape. Orthotic failure often starts with discomfort, pressure concentration, poor contact surfaces, or a device that the user cannot wear consistently. For this reason, the design was developed as a modular system rather than a single rigid printed part.

The outer structure was designed to provide stability and support, while the inner TPU interface was used for flexibility, contact comfort, and improved adaptation to the user. Separating the structural and comfort functions allowed each part of the orthotic to perform its own job more effectively.

This approach allowed PH3D to create a more controlled orthotic solution by treating rigidity, flexibility, fit, and user contact as separate design requirements.

 

Highlights

  • Custom orthotic design for medical support
  • Modular construction instead of a single printed part
  • Rigid outer shell designed for structure and stability
  • Flexible TPU inner interface for comfort and contact surfaces
  • Design focused on pressure distribution and long-term wearability
  • Additive manufacturing used for function-specific medical support

Impact

This project shows how additive manufacturing can improve orthotic design when comfort and wearability are treated as functional requirements, not afterthoughts.

By separating the rigid support structure from the flexible user-contact interface, Printhoek 3D created an orthotic solution that addressed both mechanical support and practical daily use.

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Project Gerus Recognition Piece - Physical Representation of a Renewable Energy Investment

Client: Solarcentury Africa
Industry: Renewable Energy / Corporate
Service: CAD Development • Additive Manufacturing • Custom Corporate Manufacturing • Finishing & Assembly

Project Overview

Printhoek 3D was commissioned to manufacture a custom recognition piece for Project Gerus, a renewable energy project involving multiple organisations and stakeholders.

The purpose of the piece was not mass production. It was to create a physical object that represented the collaboration behind a major energy investment project in Namibia. The design needed to look professional, carry multiple stakeholder identities clearly, and be manufactured as a clean, presentation-ready item.

PH3D used additive manufacturing to produce a short-run custom piece where detail, finish, alignment, and brand presentation mattered. The project required more than simply printing a shape. Each element had to be considered as part of the final object: visible logos, surface quality, readability, assembly, colour contrast, and overall presentation.

The final piece gave the client a tangible way to recognise the project and the organisations involved in bringing it together.

Highlights

  • Custom recognition piece for a renewable energy project
  • Short-run additive manufacturing instead of mass production
  • Multi-stakeholder brand and logo integration
  • Manufactured for presentation, display, and project recognition
  • Design decisions focused on readability, finish, and assembly quality
  • Physical representation of collaboration behind Project Gerus

Impact

This project shows how additive manufacturing can support corporate and infrastructure projects where the value is not volume, but specificity.

By producing a custom physical representation of Project Gerus, Printhoek 3D helped turn a major renewable energy milestone into a tangible object that could be presented, kept, and associated with the organisations involved.

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Obsolete Toilet Cistern Component - Reverse Engineered Replacement Part

Client: Private Hospitality Client
Industry: Hospitality / Facilities Maintenance
Service: Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Replacement Part Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate an obsolete toilet cistern component after the original part could no longer be sourced as a standard replacement.

The client had a functioning system that was being limited by one failed component. Replacing the full unit would have been unnecessary, costly, and wasteful, so the project focused on recreating the specific part needed to restore function.

PH3D worked from the original component, captured the required dimensions, rebuilt the geometry in CAD, and manufactured a replacement part through additive manufacturing. The design process focused on fitment, alignment, mounting points, and compatibility with the existing cistern mechanism.

The final replacement allowed the client to keep the existing system in use instead of replacing the full assembly.

Highlights

  • Reverse engineering of an obsolete cistern component
  • CAD reconstruction from the original physical part
  • Replacement part manufactured for an existing system
  • Design focused on fitment, alignment, and mounting compatibility
  • Additive manufacturing used for low-volume spare part production
  • Avoided unnecessary replacement of the full cistern system

Impact

This project shows how reverse engineering can support facilities maintenance when small but critical components become unavailable.

By recreating the failed part locally, Printhoek 3D helped the client restore function, reduce replacement cost, and extend the usable life of existing equipment.

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Fishing Lure Prototype - Reverse Engineered for Movement Testing

Client: Max Pieper
Industry: Product Development / Recreational Equipment
Service: Reverse Engineering • CAD Development • Prototype Manufacturing • Additive Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate a fishing lure originally sourced from Japan after the part became difficult to find or no longer readily available.

The project required more than a visual copy. The lure’s geometry affected how it moved through water, so the design had to preserve the proportions, body profile, and functional features that contributed to its fish-like movement.

PH3D worked from the original lure as a reference and rebuilt the geometry digitally for prototype manufacturing. The prototype allowed the client to test the concept and use the printed part as part of the development process for the final lure material.

The result was a locally recreated prototype that allowed the client to continue testing and developing a lure design that would otherwise have been difficult to replace.

 

 

Highlights

  • Reverse engineering of a difficult-to-source fishing lure
  • CAD development based on the original lure geometry
  • Design focused on movement, proportions, and body profile
  • Prototype manufacturing for functional testing
  • Additive manufacturing used to support low-volume product development
  • Local development pathway for a product no longer easily available

Impact

This project shows how reverse engineering can support product development when the original item is unavailable but its performance depends on specific geometry.

By recreating the lure as a functional prototype, Printhoek 3D helped the client test and continue developing a design where shape, movement, and material behaviour all mattered.

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Oxygen Cylinder Handle Assembly - Reverse Engineered Medical Equipment Component

Client: Confidential
Industry: Medical / Healthcare Equipment
Service: Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Replacement Part Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate a failed handle assembly for a medical oxygen cylinder after the original component could no longer perform reliably.

The project focused on replacing the external handle assembly, not altering the oxygen cylinder or pressure system itself. The part needed to fit the existing cylinder interface, allow safe handling, and restore usability without waiting for imported replacement parts.

PH3D reverse engineered the failed component, rebuilt the geometry in CAD, and manufactured a replacement part locally through additive manufacturing. The design process focused on fitment, handling, strength, and compatibility with the existing equipment.

By producing the component locally, the client had a practical replacement pathway for a small but important medical equipment part.

 

Highlights

  • Reverse engineering of a failed oxygen cylinder handle assembly
  • CAD reconstruction for fit with existing medical equipment
  • Replacement part manufactured locally through additive manufacturing
  • Design focused on handling, fitment, and functional use
  • Reduced dependency on imported replacement components
  • Restored usability of existing equipment without replacing the full unit

Impact

This project shows how reverse engineering can support healthcare equipment maintenance when small external components fail or become difficult to source.

By recreating the oxygen cylinder handle assembly locally, Printhoek 3D helped restore function to existing equipment and reduced the delay associated with waiting for replacement parts through normal supply channels.

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Agricultural Harvesting-Line Rollers - Localising an Imported Component

Client: Confidential
Industry: Agriculture & Equipment Manufacturing
Service: Product Development • Additive Manufacturing • Material Evaluation • Small-Batch Production

 

Project Overview

An agricultural operation required replacement rollers for carts operating along its harvesting line. The existing rollers were imported from Europe, creating dependence on an international supply chain for replacement components.

The project was undertaken to determine whether additive manufacturing could provide a viable method of producing the rollers locally and on demand.

The first iteration was manufactured in ABS, but operational testing showed that it did not provide the performance required for the application.

The material was subsequently changed to carbon-fibre-reinforced ABS, and the components were optimised for additive manufacturing. Bearings were fitted at both ends before a batch was produced for operational use.

Highlights

  • Local alternative developed for a previously imported component
  • Rollers manufactured for carts used along an agricultural harvesting line
  • First iteration produced in ABS
  • Initial material did not achieve the required performance
  • Material changed to carbon-fibre-reinforced ABS
  • Components optimised for additive manufacturing
  • Bearings fitted at both ends
  • Batch produced for operational use
  • Performance evaluated under actual working conditions

Impact

The ABS-CF rollers are currently in service and have performed well during the initial operating period.

Long-term performance and production economics are still being evaluated. However, the project has already demonstrated that the component can be manufactured locally instead of remaining entirely dependent on European suppliers.

The completed digital-manufacturing process also creates the possibility of producing additional rollers when required rather than maintaining imported replacement stock.

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Agricultural Seed-Bed Roller - Improving Planting Consistency

Client: Confidential
Industry: Agriculture & Product Development
Service: Measurement • 3D Scanning • Mechanical Design • Prototyping • Additive Manufacturing

Project Overview

A farming operation was experiencing inconsistent soil penetration during seed placement and required a roller that could produce repeatable impressions across its existing seed beds.

The supplied seed bed was used as the physical reference. Its spacing and geometry were measured and translated into a roller capable of travelling across the full width of the bed without interfering with the gaps between planting positions.

The first prototype matched the required spacing, but physical testing showed that its features did not penetrate the soil consistently enough.

Instead of redesigning the entire tool, the ends of the roller features were modified with sharper geometry. This improved penetration while maintaining the spacing established by the original seed bed.

The revised design worked. The final tool combined 3D-printed components with bearings and a steel rod to create a complete rotating assembly.

Highlights

  • Existing seed bed used as the physical design reference
  • Spacing and geometry captured for digital development
  • Roller designed to match the full width of the seed bed
  • Clearances maintained between individual planting positions
  • First prototype manufactured and physically tested
  • Initial design did not penetrate the soil consistently
  • Roller features modified with sharper ends
  • Bearings incorporated for rotational movement
  • Steel rod used as the central axle
  • Final assembly combined printed and conventional mechanical components

Impact

The completed seed-bed roller now produces more consistent soil impressions for seed placement.

Following the unsuccessful first test, the targeted geometry change provided the required penetration without altering the established spacing.

The client is now using the revised roller to prepare seed beds more consistently, supporting a more controlled seedling-production process.

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Fleet Vehicle Tags - Small-Batch Production for Operational Identification

Client: Gondwana Namibia2Go
Industry: Tourism / Fleet Operations
Service: CAD Preparation • Additive Manufacturing • Short-Run Production • Finishing & Assembly

Project Overview

Printhoek 3D was commissioned to manufacture a set of custom vehicle identification tags for Gondwana Namibia2Go.

The project required more than producing one branded item. The client needed a repeatable batch of tags across multiple vehicle types, with consistent sizing, clear vehicle identification, clean branding, and reliable colour separation.

PH3D prepared the digital files for production, managed the batch manufacturing process, and produced the tags using additive manufacturing. The workflow focused on repeatability, colour accuracy, logo readability, and consistent finishing across the full order.

Because the tags were linked to active fleet use, the value was in clarity and consistency rather than decoration alone.

Highlights

  • Short-run production of custom fleet identification tags
  • Multiple vehicle types produced within one batch
  • Consistent sizing, branding, and colour separation
  • Additive manufacturing used for repeatable low-volume production
  • Production workflow managed across quantity, colour, and finish
  • Operational identification tool for fleet management

Impact

This project shows how additive manufacturing can support businesses that need custom physical assets in controlled batches.

By producing the vehicle tags locally, Printhoek 3D helped the client create a clear, consistent identification system for fleet use without relying on mass-produced or generic off-the-shelf options.

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Miniature Skip Truck - Custom Stakeholder Gifts

Client: Rent-A-Drum
Industry: Waste Management & Mining Services
Service: Custom Product Design • Additive Manufacturing • Branding • Medium-Batch Production

Project Overview

Rent-A-Drum required specialised gifts for stakeholders attending the Mining Expo. Rather than using conventional promotional merchandise, the company wanted the gifts to represent its refuse-removal services and equipment.

Printhoek3D developed a custom miniature skip truck featuring Rent-A-Drum’s branding. The model incorporates the truck cab, wheels, skip-loading structure and removable-waste-container geometry as a detailed, recognisable representation of the company’s operations.

The truck was designed as a digital asset specifically for Rent-A-Drum. This means the design can be manufactured again for future events or stakeholder requirements without restarting the development process.

Traditional manufacturing could produce a similar item, but tooling and setup costs would be difficult to justify at the required quantities. Additive manufacturing made customised medium-volume production commercially practical while allowing the branding, colours and equipment details to remain specific to the client.

The miniature skip truck forms part of a wider collection of branded Rent-A-Drum products, including wheelie bins and additional models currently under development.

Highlights

  • Purpose-built corporate gift representing Rent-A-Drum’s refuse-removal services
  • Custom digital design retained for repeat and future production
  • Detailed miniature assembly incorporating the cab, wheels, skip and lifting structure
  • Client-specific branding and colours integrated into the finished model
  • Medium-volume manufacturing without conventional tooling costs
  • Developed for presentation to mining-sector stakeholders

Impact

The project gave Rent-A-Drum a distinctive stakeholder gift directly connected to its services and recent expansion into the mining industry. Additive manufacturing enabled the company to commission customised branded products in practical quantities while retaining the digital assets for future production.

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Miniature Skip Containers - Custom Gifts for Mining Stakeholders

Client: Rent-A-Drum
Industry: Corporate gifts
Service: Custom Product Design • CAD Modelling • Additive Manufacturing • Branding • Medium-Batch Production

Project Overview

Rent-A-Drum wanted to present specialised gifts to stakeholders attending the Mining Expo. The products needed to be more relevant to the company’s operations than conventional promotional merchandise.

Printhoek3D developed a miniature skip container based on the equipment associated with Rent-A-Drum’s refuse-removal services. The geometry, colours and branding were incorporated into a compact physical model that remained immediately recognisable as a Rent-A-Drum product.

The model was developed as a custom digital asset for the client. This allows Rent-A-Drum to request additional units for future events without repeating the complete design process.

Producing customised products through conventional manufacturing would normally involve tooling and setup costs that are difficult to justify for limited quantities. Additive manufacturing allowed the skip containers to be produced cost-effectively at a medium volume, while retaining the client-specific branding and colour scheme.

Highlights

  • Custom miniature skip container based on Rent-A-Drum’s service offering
  • Developed as a specialised gift for Mining Expo stakeholders
  • Client branding and corporate colours integrated into the product
  • Reusable digital design asset retained for future production
  • Manufactured in practical quantities without conventional tooling
  • Consistent appearance maintained across the production batch

Impact

The project provided Rent-A-Drum with a distinctive corporate gift that directly represented its refuse-removal services. The digital design can be reproduced for future events, allowing additional batches to be manufactured without restarting development.

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Miniature Wheelie Bins - Branded Stakeholder Gifts

Client: Rent-A-Drum Namibia
Industry: Corporate
Service: Custom Product Design • CAD Modelling • Additive Manufacturing • Branding • Medium-Batch Production

Project Overview

Rent-A-Drum required distinctive gifts for stakeholders attending the Mining Expo. The gifts needed to reflect the company’s services instead of relying on generic promotional products.

Printhoek3D developed a miniature wheelie bin incorporating Rent-A-Drum’s branding and corporate colours. The product was designed as a recognisable display miniature rather than a functional waste container.

The geometry was created as a reusable digital asset specifically for Rent-A-Drum. This allows the company to request additional quantities or colour variations for future events without repeating the full development process.

Traditional manufacturing would require tooling and setup costs that are difficult to justify for customised medium quantities. Additive manufacturing made it practical to produce the miniature bins cost-effectively while maintaining consistent branding and appearance across the batch.

These wheelie bins do not include NFC tags and are separate from the earlier Rent-A-Drum NFC keychain project.

Highlights

  • Custom miniature wheelie-bin design
  • Created as a specialised corporate and stakeholder gift
  • Rent-A-Drum branding incorporated into the product
  • Corporate colour variations available
  • Reusable CAD files retained for future production
  • Medium-volume production without conventional tooling
  • Separate from the NFC-enabled keychain project

Impact

Rent-A-Drum received a customised corporate gift directly connected to its waste-management services. The reusable digital design makes future production and colour variations possible without restarting the project.

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Corroded Pump Housing - Reverse Engineering for Material Testing

Client: Confidential
Industry: Industrial Manufacturing
Service: Metrology-Grade 3D Scanning • Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Material Testing Support

 

Project Overview

Printhoek 3D was commissioned to reverse engineer a corroded pump housing used in an industrial environment where repeated exposure to a dilute acidic solution had caused the original component to fail.

The project was not only about recreating the shape of the damaged housing. The more important requirement was understanding why the part was failing and creating a replacement pathway that could support fit testing, performance checks, and future material improvement.

Using metrology-grade 3D scanning, PH3D captured the remaining geometry of the damaged housing and reconstructed the missing and degraded features in CAD. The digital model was then prepared for additive manufacturing, allowing initial replacement units to be produced for fit and functional validation before committing to a more specialised long-term material.

This approach allowed the client to test the component geometry first, reduce uncertainty, and move toward a more chemically resistant solution with better technical confidence.

Highlights

  • 3D scanning of a corroded industrial pump housing
  • CAD reconstruction of damaged and missing geometry
  • Reverse engineering based on failure conditions, not only shape
  • Prototype manufacturing for fit and functional validation
  • Material strategy informed by chemical exposure requirements
  • Practical R&D pathway before final material commitment

Impact

This project shows how reverse engineering can support industrial maintenance and material development when existing components fail under operating conditions.

By capturing the damaged part, rebuilding the geometry digitally, and producing initial units for validation, Printhoek 3D helped the client move from repeated component failure toward a more controlled replacement and testing process.

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Romar Quitasol

Romar is a mechanical engineer and entrepreneur driving Industry 4.0 in Namibia. He founded Printhoek 3D to pioneer advanced additive manufacturing and has over a decade of experience in 3D printing, scanning, and mechanical design. His mission is to push the boundaries of what’s possible, transforming complex engineering challenges into future-ready solutions

Rodolfo Marcial (Romar) Rañola Quitasol

Founder & CEO