WE ELIMINATE THE DOWNTIME BETWEEN FAILURE AND REPLACEMENT

3D scanning and reverse engineering for obsolete, worn, and unavailable components in mining operations.

Capture → ReConstruct → Archive → Manufacture

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The Reality in Mining Operations

Critical components fail.
Replacement parts are often unavailable, discontinued, or delayed.

Waiting for replacements leads to downtime, lost production, and unnecessary system replacements.

How It Works — Capture → Reconstruct → Archive → Manufacture

How It Works

1. Capture

High-accuracy 3D scanning of worn, damaged, or complex components on-site or in-house.

View specifications →

✓ Digital twin created exact geometry captured

2. Reconstruct

Functional CAD models reconstructed from scan data ready for analysis, redesign, or modification.

✓ Manufacturable file STEP, STL, IGES formats

3. Archive

Every component enters your permanent digital spare parts library indexed, versioned, and secure.

✓ Permanent digital asset never re-scan. Never re-quote.

4. Manufacture

On-demand production from your digital library additive or traditional. No minimum orders.

✓ Next failure costs less files ready. No waiting.

Accuracy	Up to 0.02mm (volumetric with photogrammetry) / 0.04mm (standard)
Resolution	0.05mm
Scan speed	Up to 4.4 million points/second
Surface handling	Dark, reflective, metallic, no spray typically required
Outdoor capability	Yes - direct sunlight
On-site deployment	Yes - portable, battery-operated
Output formats	STL, STEP, IGES, PLY, OBJ, ASC

Reverse engineering complex parts	High-detail handheld (0.04mm accuracy)
Dimensional inspection against CAD	Metrology-grade portable (0.03mm accuracy)
Deep holes / blind angles	Single-line laser mode

From Scan to Functional Component | Real-World Reverse Engineering

From Scan to Functional Component

Real projects showing how captured geometry is translated into accurate CAD and manufacturable parts.

Helical Gear Reverse Engineering

Worn helical gears were digitised using marker-based 3D scanning to capture complex tooth geometry and alignment. The scan data was reconstructed into accurate CAD models, preserving critical profiles required for functional performance.

Result: Manufacturable geometry derived from real components, enabling replacement without original drawings.

On-site 3D scanning setup for heavy equipment

Heavy equipment component captured for scanning

Processed digital model from heavy equipment scan

Final digital twin for inspection and redesign

Heavy equipment scanning additional view 1

Heavy equipment scanning additional view 2

Heavy Equipment Digitisation

Large-scale components were captured on-site using structured scanning workflows. Raw mesh data was aligned and processed into accurate digital geometry, preserving real-world wear and dimensional relationships.

Result: Field-to-digital workflow enabling inspection, redesign, and replacement without unnecessary disassembly delays.

Final manufactured filter housing replacement

Functional Component Rebuild

An existing housing with worn and degraded geometry was digitised and reconstructed into a functional CAD assembly. The design was optimised for fit, sealing, and structural integrity before manufacturing.

Result: Fully functional replacement assembly restoring system performance without replacing the entire unit.

BUILT FOR REAL-WORLD CONDITIONS

Designed for environments where components fail, systems age, and replacements are not always available. Every scan builds your digital spare parts library. Every future failure costs less.

Replacement of obsolete or discontinued components

Digitisation of worn or damaged parts for redesign

Reverse engineering for reactive maintenance workflows

On-demand manufacturing from digital library additive or traditional

Digital spare parts library
Every component archived, indexed, and ready for on-demand manufacturing.

CAD design optimised for additive and traditional workflows

Critical component failed?
Or want to build your digital library?

Start a Project →

⚡ Reactive maintenance enabled.
No drawings. No minimum orders. No overseas lead times.

Beyond Replacement Parts

Own the Capability

From parts provider to capability partner.
We help mines build their own additive manufacturing infrastructure.

Scanners & Hardware

Industrial 3D scanners (0.01–0.04mm accuracy) portable, on-site capable. Shining 3D and metrology-grade options.

Printers & Equipment

Additive manufacturing systems sized for mining operations from spare parts to tooling. Local supply and support.

Training & Integration

Workflow setup, operator training, and ongoing support so you run it, not just own it.

Discuss In-House Adoption → Shop Scanners & Printers →

▼ From reactive maintenance to proactive capability. ▲