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Oxygen Cylinder Handle Assembly - Reverse Engineered Medical Equipment Component

Client: Confidential
Industry: Medical / Healthcare Equipment
Service: Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Replacement Part Manufacturing

Project Overview

Printhoek 3D was commissioned to recreate a failed handle assembly for a medical oxygen cylinder after the original component could no longer perform reliably.

The project focused on replacing the external handle assembly, not altering the oxygen cylinder or pressure system itself. The part needed to fit the existing cylinder interface, allow safe handling, and restore usability without waiting for imported replacement parts.

PH3D reverse engineered the failed component, rebuilt the geometry in CAD, and manufactured a replacement part locally through additive manufacturing. The design process focused on fitment, handling, strength, and compatibility with the existing equipment.

By producing the component locally, the client had a practical replacement pathway for a small but important medical equipment part.

 


Highlights

  • Reverse engineering of a failed oxygen cylinder handle assembly
  • CAD reconstruction for fit with existing medical equipment
  • Replacement part manufactured locally through additive manufacturing
  • Design focused on handling, fitment, and functional use
  • Reduced dependency on imported replacement components
  • Restored usability of existing equipment without replacing the full unit

Impact

This project shows how reverse engineering can support healthcare equipment maintenance when small external components fail or become difficult to source.

By recreating the oxygen cylinder handle assembly locally, Printhoek 3D helped restore function to existing equipment and reduced the delay associated with waiting for replacement parts through normal supply channels.

Corroded Pump Housing - Reverse Engineering for Material Testing

Client: Confidential
Industry: Industrial Manufacturing
Service: Metrology-Grade 3D Scanning • Reverse Engineering • CAD Reconstruction • Additive Manufacturing • Material Testing Support

 

Project Overview

Printhoek 3D was commissioned to reverse engineer a corroded pump housing used in an industrial environment where repeated exposure to a dilute acidic solution had caused the original component to fail.

The project was not only about recreating the shape of the damaged housing. The more important requirement was understanding why the part was failing and creating a replacement pathway that could support fit testing, performance checks, and future material improvement.

Using metrology-grade 3D scanning, PH3D captured the remaining geometry of the damaged housing and reconstructed the missing and degraded features in CAD. The digital model was then prepared for additive manufacturing, allowing initial replacement units to be produced for fit and functional validation before committing to a more specialised long-term material.

This approach allowed the client to test the component geometry first, reduce uncertainty, and move toward a more chemically resistant solution with better technical confidence.


Highlights

  • 3D scanning of a corroded industrial pump housing
  • CAD reconstruction of damaged and missing geometry
  • Reverse engineering based on failure conditions, not only shape
  • Prototype manufacturing for fit and functional validation
  • Material strategy informed by chemical exposure requirements
  • Practical R&D pathway before final material commitment

Impact

This project shows how reverse engineering can support industrial maintenance and material development when existing components fail under operating conditions.

By capturing the damaged part, rebuilding the geometry digitally, and producing initial units for validation, Printhoek 3D helped the client move from repeated component failure toward a more controlled replacement and testing process.

Whitney Namwi Ntema

Whitney is an industrial designer redefining the intersection of creativity and advanced manufacturing. At Printhoek 3D, she bridges engineering precision and visual design, ensuring every product reflects both function and identity. Her expertise in digital fabrication and branding enhances the bureau’s capabilities, turning innovation into design that inspires.

Whitney Namwi Ntema

Industrial Designer & Branding Specialist

Daniel Godfrey

Daniel is a mechatronic engineer with a strong background in programming, electronics, and product development. He has collaborated with Printhoek 3D on groundbreaking projects such as PET recycling systems and advanced prototyping solutions. Driven by curiosity and problem-solving, he brings research and innovation that turn ambitious ideas into practical technologies.

Daniel James Godfrey

Mechatronic Engineer & R&D Specialist

Justin Cole

Justin oversees workshop operations and ensures every print that leaves Printhoek 3D meets uncompromising quality standards. With years of hands-on expertise in additive manufacturing, inspection, and post-processing, he is dedicated to producing precise, reliable results. His eye for detail and commitment to excellence safeguard the bureau’s reputation for world-class precision.

Justin Rain Cole

Workshop & Quality Lead

Gino Fourie

Gino blends mechanical design expertise with sharp business and financial insight to keep Printhoek 3D operating at peak efficiency. From managing multi-printer farms to implementing real-time tracking systems, he ensures smooth workflows and scalable growth. His ability to connect engineering precision with strategic operations makes him a driving force behind the bureau’s expansion.

Gino Fourie

Head of Operations

Romar Quitasol

Romar is a mechanical engineer and entrepreneur driving Industry 4.0 in Namibia. He founded Printhoek 3D to pioneer advanced additive manufacturing and has over a decade of experience in 3D printing, scanning, and mechanical design. His mission is to push the boundaries of what’s possible, transforming complex engineering challenges into future-ready solutions

Rodolfo Marcial (Romar) Rañola Quitasol

Founder & CEO